HEIndividual fellowship2022–2024

BC-Int · Contact-induced blade-casing interactions in aero-engine turbines - An integrated simulation framework for local and global nonlinearities

Horizon Europe — Marie Skłodowska-Curie Actions

Duration
2022-10-01 → 2024-09-30
EU contribution
€188,590
Participants
1
Scheme
HORIZON-TMA-MSCA-PF-EF

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Results in brief

Contact-induced blade-casing interactions in aero-engine turbines - An integrated simulation framework for local and global nonlinearities

The project was aligned with the Strategic Research and Innovation Agenda (SRIA) developed by Advisory Council for Aviation R&I in Europe (ACARE), more specifically with the 3rd FLIGHTPATH 2050 goal, ‘Maintaining and extending industrial leadership’, contributing to streamlining systems design process able to address the complexity and decrease development costs. Its specific goal was to provide an accurate and efficient numerical tool to predict the critical engine configuration to avoid unforeseen and harmful interactions between rotating and static parts. This numerical tool enables the design of more efficient engines by decreasing flow leakage. To provide an accurate model, a geometrically nonlinear model of the rotating blades having interaction with the casing has to be considered. The analysis of such a model dealing simultaneously with both contact and geometric nonlinearities can be handled efficiently only using reduced-order models. So one main goal was to develop an accurate reduced model capable of predicting the nonlinear behavior of structure due to blade casing interaction. Experimental analysis was considered to validate the model and ensure its accuracy. Then this model has to be used to propose design guidelines by improving the understanding of the physical phenomena. In addition, reaching these technical goals ensures a considerable improvement in the skills of the researcher. Also, it provides new modeling and experimental capabilities in the portfolio of the host organization.

Data: CORDIS, © European Union

Project objective

Gas turbines play a vital role in terms of energy and mobility in 21st century. Accurate simulation tools are mandatory to increase competitiveness by increasing safety and reducing development costs.The growing tendency of designers to increase the efficiency of turbines has led to reduced operating clearances between rotating and static components and consequently frequent structural contact during operation. On top of that, the design tendency to reductions in fuel burn, noise and emissions makes the structural components lighter, slenderer and under greater excitation which increases their geometrically nonlinear behavior.Reliable analysis of the dynamic response of a turbine during blade-casing contact-induced interactions is of great importance due to its impact on fatigue life or potential catastrophic failure.The project aims at developing a validated numerical tool to predict the vibration due to blade-casing interactions. High computational efficiency will be granted by a nonlinear model order reduction technique able to handle both contact (local) and geometric (global) nonlinearities.The numerical predictive tool will be experimentally validated, taking advantage of the experimental equipment available at the host institution.The BC-Ints project aims at developing and validating mathematical and numerical models where both local and global nonlinearities are taken into account for an accurate prediction of the dynamic behaviour of rotors in case of blade-casing interactions.

Original text from CORDIS.

Participants

  • POLITECNICO DI TORINO · TorinoCoordinatorItaly

Links

Data: CORDIS, © European Union