HEIndividual fellowship2023–2025

HYHP · salt HYdrate Heat Pipes; a breakthrough in thermal energy transfer methods

Horizon Europe — Marie Skłodowska-Curie Actions

Duration
2023-07-01 → 2025-06-30
EU contribution
€230,774
Participants
2
Scheme
HORIZON-TMA-MSCA-PF-EF

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Results in brief

salt HYdrate Heat Pipes; a breakthrough in thermal energy transfer methods

Heat pipes (HPs) are highly efficient passive devices employed for heat transfer between different regions. Due to their high thermal conductivity, HPs are capable of transferring heat through their evaporator and condenser sections without a significant temperature gradient. Recent advances in HP technology have demonstrated promising results across various applications, particularly in compact systems requiring high heat flux, such as aerospace and automotive industries, electronic device cooling (e.g., computers and mobile phones), fuel production, HVAC systems, and renewable energy technologies. Although current HPs provide acceptable levels of thermal efficiency, further improvements could significantly enhance their applicability, rendering them more effective in the fields above and beyond. This project evaluates a new generation of HPs through interdisciplinary research involving thermochemical salt hydrates (SHs). To achieve this objective, various categories of SHs were systematically investigated, with particular attention to their thermochemical and thermophysical properties. A comprehensive review of SHs used in renewable energy technologies across a range of temperature levels was conducted, addressing critical challenges such as toxicity, corrosiveness, and cost. Based on this review, the most promising SHs were identified in terms of chemical energy density and cost-effectiveness at different operating temperatures. Subsequently, the study outlined key challenges, highlighted existing research gaps, and proposed potential directions for future investigations. Among the candidate salts, the one exhibiting the greatest potential (MgSO4.7H2O) for HP applications based on criteria such as low operational temperature, high energy density, availability, and cyclic stability was selected for detailed experimental and computational fluid dynamics (CFD) analyses. Both powdered and aqueous forms of the salt hydrate are examined as working fluids. The results of parametric studies—including variations in concentration, filling ratio, and operational parameters—will be presented. In light of these efforts to overcome challenges, an additional salt (CaCl.6H2O) was assessed to further enhance system performance. Also, some competitive candidates for working fluids in HP were introduced. Furthermore, a geometric optimization through numerical simulations using COMSOL software will be employed to achieve optimal design and operational efficiency.

Data: CORDIS, © European Union

Project objective

Heat pipes (HPs) are one of the highly efficient passive devices used for heat transfer from one place to another. Recent HP technologies have shown auspicious results in several applications, especially where there is limited space and the necessity of high heat flux, such as in aerospace and automotive industries, cooling of computers, cell phones, fuel production, HVAC systems, and renewable energy systems. Although HPs offer acceptable ranges of thermal efficiencies today, achieving higher efficiencies could make a revolution in their applicability, making them a dramatically more effective tool for the mentioned applications and even many others. Hence, this project proposes a first-of-its-kind and revolutionary approach for the performance enhancement of heat transfer tools, especially in HPs. The method centers around the use of salt hydrate (SH) materials with positive enthalpy of dissolution as the working fluid. The project pursues several specific research objectives, including 1) developing the first SH-HP using the primary choice material of NH4NO3, 2) finding and testing potential alternatives for the benchmark material, 3) thermal and flow simulation (CFD) of HPs (in various designs) with the selected materials as working fluid, 4) thermal behavior optimization of the SH-HPs, 5) experimental verification of the modeling results on the SH-HPs in the lab, and 6) carrying out a risk analysis, life cycle cost, and life cycle assessment of the developed HPs. It is expected that the enhancement to be made in HPs’ design and performance could be advantageous for a wide range of thermal energy systems, especially those for the exploitation of renewable energy e.g., geothermal systems, solar evacuated collectors, etc.

Original text from CORDIS.

Participants

  • DANMARKS TEKNISKE UNIVERSITET · Kongens LyngbyCoordinatorDenmark
  • TECHNISCHE UNIVERSITAET WIEN · WienAustria

Links

Data: CORDIS, © European Union